The return of condensate represents huge potential for energy savings in the boiler house. Condensate has a high heat content and approximately 1% less fuel is required for every 6°C temperature rise in the feedtank. Figure 3.11.5(a) shows the formation of steam at 10 bar g when the boiler is supplied with cold feedwater at 10°C.
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A pulverized coal-fired boiler is an industrial or utility boiler that generates thermal energy by burning pulverized coal (also known as powdered coal or coal dust since it is as fine as face powder in cosmetic makeup) that is blown into the firebox.. The basic idea of a firing system using pulverised fuel is to use the whole volume of the furnace for the combustion of solid fuels.
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Like the miles-per-gallon rating on your automobile, the higher the AFUE rating, the lower your fuel costs. A furnace with an AFUE of 80 will turn 80% of its fuel into useable heat, while wasting about 20% of its fuel through either air leaks, inefficient burners or a less-advanced design. On the other hand, a furnace with an AFUE of 95 will convert 95% of the gas or oil it consumes into …
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